4 Types of Steel: Their Properties and Applications

Read through this guide, classification of steel into the 4 types of steel along with carbon steel types, stainless steel types and tool steel types.

What is Steel? Four Types of Steel and Their Properties & Uses

Steel is known to the human beings since 1800 BC (4000 years ago). Today, it has become one of the most commonly manufactured materials in the world.

The modern steel industry is one of the largest manufacturing industries in the world with production of approx 2000 MTPA (Million Tonnes Per Annum).

Steel is not only used in civil construction, but there are innumerable products that are made of steel and we use them in our daily life.


What is Steel?

By definition, Steel is an alloy composed of a combination of iron and carbon with various elements. This new material "steel" has improved physical properties compared to iron and has special properties such as resistance to corrosion and heat. This article details the 4 types of steel: their properties and applications.

Elements such as manganese, phosphorus and sulfur are partially found in all grades of steel. Manganese provides beneficial effects to steel, but phosphorus and sulfur are impurities in steel and they are deleterious to the strength and durability of steel.

The amount of carbon as well as the level of impurities (sulphur, phosphorus) and additional alloying elements (manganese, nickel, magnesium, molybdenum, titanium, silicon, copper, chromium, etc.) determine the properties of each steel grade. The carbon content in steel can range from 0.1% to 2%.

4 Types of Steel

Four Types of Steel: Their Classifications, Properties and Uses

This article details the types of steel and their properties & uses. According to the World Steel Association, there are over 3,500 different types of steel, which can be classified into four common types of steel depending on their chemical content or metal alloy contents:

  1. Carbon Steel
  2. Alloy Steel
  3. Stainless Steel
  4. Tool Steel

1. Carbon Steel

Carbon steel is the kind of steel contains trace amounts of alloying elements such as Manganese, Silicon and Copper.

Carbon is the hardest element, so products made of carbon steel are also very hard. Keeping different percentages of carbon produces steel with different properties. However, higher carbon content often turns into a stronger but more brittle steel.


Types of Carbon Steel

Carbon steels can be further classified into following four groups depending on the level of carbon content:

A.) Low Carbon Steel (Mild Steel),
B.) Medium Carbon Steel,
C.) High Carbon Steel and
D.) Ultra-high Carbon Steel.


A.) Low Carbon Steel (Mild Steel)

Low Carbon Steel (Mild Steel) contains 0.05% to 0.3% carbon content. This is most cost effective as compared to other types of steel. This is used to produce pipe, chain, nails, some machinery parts, etc. It is easy to work that's why it covers a great diversity of shapes; from Flat Sheet to Structural Beam.

B.) Medium Carbon Steel

Medium Carbon Steel contains carbon range of 0.3% to 0.6%. This is stronger than low carbon steel and it is more difficult to form, weld and cut. Medium carbon steels are often used to forge 20px structural applications and automotive components.

C.) High Carbon Steel

High Carbon Steel contains carbon range between 0.61% and 0.99%. High carbon steel is a hard material and very difficult to cut, bend and weld. It is mostly used for high-strength rope wires, springs, hammers, screwdrivers, wrenches and edge tools.

D.) Ultra-High Carbon Steel

Ultra-High Carbon Steel, also known as Cast Iron, contains carbon range of 1.0% to 2.0%. This is the hardest form of carbon steel and often used for knives, axles, razors, shear blades, punches and other special purposes.

Note: Since carbon steels do not contain chromium, they tend to corrode faster than almost every other types of steel.


Carbon Steel: Types, Properties and Uses (Summary)

Carbon Steel Type Carbon-Percentage Applications
Low Carbon Steel
(Mild Steel)
0.05% to 0.30% Pipe, chain, nails, some machinery parts, etc.
Medium Carbon Steel 0.31% to 0.60% 20px structural applications and automotive components.
High Carbon Steel 0.61% to 0.99% High-strength rope wires, springs, hammers, screwdrivers, wrenches and edge tools.
Ultra-High Carbon Steel 1.0% to 2.0% Knives, axles, razors, shear blades, punches and other special purposes.


2. Alloy Steel

Alloy steel is a type of steel that contains alloying metals (aluminum, manganese, silicon, nickel, copper, chromium and titanium) in varying proportions. These alloy metals manipulate the properties of steel, such as its hardenability, corrosion resistance, strength, formability, weldability or ductility. These properties might vary according to the proportion of metals present. Alloy Steel is used in pipelines, auto parts, electric motors, power generators, and transformers.


3. Stainless Steel

Stainless steel is a type of steel that usually contains 10-20% chromium as the main alloying element and includes some other alloys. Stainless steels, that contain over 11% chromium, have about 200 times more resistant to corrosion than mild steels.


Types of Stainless Steel

Based on its crystalline structure, stainless steel can be further classified into three groups:

A.) Austenitic,
B.) Ferritic and
C.) Martensitic.


A.) Austenitic

Austenitic steels contain 18% chromium, 8% nickel and less than 0.8% carbon. These steels are non-magnetic and not responsive to heat treatment, due to which they are used in the production of kitchen utensils, food processing equipment and piping systems. This austenitic steels form the the largest portion of the global stainless steel.

B.) Ferritic

Ferritic steels contain trace amounts of nickel, 12-17% chromium, less than 0.1% carbon and other alloying elements, such as aluminum, molybdenum, or titanium in small quantities. Ferritic steels are magnetic, tough and very strong but not responsive to heat treatment. These steels cannot be hardened by heat treatment but can be strengthened by cold working.

C.) Martensitic

Martensitic steels contain 11-17% chromium, less than 0.4% nickel and up to 1.2% carbon. Martensitic steels are magnetic and heat-treatable in nature and are used to produce knives, blades, cutting tools as well as dental and surgical equipment.


4. Tool Steel

Tool steel is a type of steel that contains hard metals like tungsten, molybdenum, cobalt and vanadium in varying quantities to increase its durability and heat resistance, making them ideal for cutting and drilling equipment.


Types of Tool Steel

There are 7 types of tool steels.


A.) Water-Hardening Tool Steels

These steels have lower hardenability than other tool steels and used in manufacturing of cold heading dies, embossing tools, industrial cutting tools, and reamers.

B.) Shock-Resisting Tool Steels

These steels have high impact toughness with limited abrasion resistance and used in manufacturing of chisels, boiler shop tools, tool chuck jaws, collets, clutch parts, hot and cold swaging dies, hot and cold shearing blades, and chipper knives.

C.) Mold Steels

These steels are suitable molds and dies for processes such as: cold punching, hot forging, die casting and plastic injection molding.

D.) Cold-Work Tool Steels

These steels have average hardness, high wear resistance and high hardenability. Cold-work tool steels are divided into three categories: air-hardening (A-grade), oil-hardening (O-grade) and high-carbon chromium (D-grade) tool steels.

  • A-grade steel is used in coining, cams, die bending, arbors and blanking.
  • O-grade steel is used in chasers (thread-cutting), arbors, bushings and die blanking.
  • D-grade steel is used in die-casting die blocks, drawing dies and forging dies.

E.) Hot-Work Tool Steels

These steels are tough and strong and are ideal for applications where the steel is exposed to high temperatures for extended time intervals. These steels are used for cold heading die casings and magnesium or aluminum hot extrusion processes.

F.) High-Speed Steels

High-speed steels (HSS) are divided into M-type (molybdenum-based) and T-type (tungsten based). These steels are used in cutting tools, tool bits, drill bits and power-saw blades.

G.) Special Purpose Tool Steels

Special purpose tool steels are divided into two groups: low alloy (L-type) and carbon-tungsten-based (F-type). L-type tool steels are used where wear resistance and toughness are prioritised, that includes: clutch plates, rollers, wrenches, bearings, cams and collets. With increased carbon content, these steels are used for dies, drills, gauges, knurls and taps.

F-type steels are water-hardening tool steels. These steels are ideal for applications that require high wear resistance but not high temperature or shock resistance. F-type steels are commonly used for paper-cutting knives, broaches, burnishing tools, reamers and plug gauges.


Grades of Steel

Type of Steel Grades
Carbon Steels A36, A513 (alloy 1020-1026), A529, A572, 1020, 1045, and 4130
Alloy Steels ASTM A387 Grade 11/ 12/ 22/ 5/ 9/ 91, EN 10028 -2 / DIN 17175 , ASTM A204 / A302, SAE 4130 / 4140 / 8620, EN 19 / EN 24 / EN 36
Stainless Steels 304, 316, 420 and 440
Tool Steels A2, D2, S7, O1, M2, W1 and H13


Steel Classifications: On The Basis of Variety of Factors

Steel can also be classified by a variety of different factors such as:

  1. Composition: Carbon range, Alloy, Stainless.
  2. The production method: Continuous cast, Electric furnace, etc.
  3. Finishing method used: Cold Rolled, Hot Rolled, Cold Drawn (Cold Finished), etc.
  4. Form or shape: Bar, Rod, Tube, Pipe, Plate, Sheet, Structural, etc.
  5. De-oxidation process (oxygen removed from steelmaking process): Killed & Semi-Killed Steel, etc.
  6. Microstructure: Ferritic, Pearlitic, Martensitic, etc.
  7. Physical Strength (as per ASTM standards).
  8. Heat Treatment: Annealed, Quenched & Tempered, etc.
  9. Quality Nomenclature: Commercial Quality, Drawing Quality, Pressure Vessel Quality, etc.


Conclusion

Different types of steel in construction are produced according to the properties required for their applications. Various grading systems are used to distinguish steels based on these properties. Hope you have liked this guide on types of steel.


FAQs on Types of Steel

What are the 4 classifications of steel?

Carbon Steel, Alloy Steel, Stainless Steel and Tool Steel; these are the 4 classifications of steel.

What are the names of different types of steel?

The names of different types of steel are Carbon Steel, Alloy Steel, Stainless Steel and Tool Steel.

What is the most common type of steel?

Carbon Steel is the most common type of steel.

What are 4 types of carbon steel?

Low Carbon Steel (Mild Steel), Medium Carbon Steel, High Carbon Steel and Ultra-high Carbon Steel are the 4 types of carbon steel.
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